DESCRIPTION
Sandwich panel (SIP) production line SPL-1L.1C.PUR with one driven carriage and one P-type pneumatic press
The Gluestream SPL-1L.1C.PUR sandwich panel production line is a versatile glue-applying unit integrated with a portal-type press, designed to produce various types of sandwich insulated panels (SIPs) with diverse skins like OSB, MGO, MDF, plywood, and thin materials such as steel, PVC, and fiberglass, combined with core materials like EPS, XPS, foamed PU, PIR, and mineral wool. The SPL-1 lines come in several modifications
1. SPL-1.1C.PUR: For panels sized 3000 mm x 1250 mm (4ft x 10ft), with a pressing height up to 1250mm (4ft); customizable dimensions, using one-component polyurethane adhesive.
2. SPL-1L.1C.PUR: For larger panels sized 9000 mm x 1250 mm (4ft x 30ft), also with a pressing height up to 1250mm (4ft); customizable dimensions, utilizing one-component polyurethane adhesive.
3. SPL-1Jumbo.1C.PUR: Accommodates jumbo panels sized 9000 mm x 3000 mm (10ft x 30ft), with similar pressing height options; customizable dimensions, using one-component polyurethane adhesive.
Each version can adapt dimensions based on customer requests, ensuring flexibility and precision in producing customized SIPs.
Gluestream SPL-1 consists of:
- Adhesive applying portal GLUESTREAM SPL-10 S;
- One P-type pneumatic press with automatic movable carriage;
- Panel positioning system, forming a right angle when a stack of the panels is assembled;
- Pump station.
Adhesive Application Adjustments:
- Automatically by length with a step of 1mm (standard method).
- Optionally, automatically by height with a step of 1mm.
- Automatically by width, with adjustments of 50/100mm by closing valves and 10mm by replacing the nozzle with a plug.
- Customizable according to specific customer requirements.
Due to the excellent bonding properties of 1-C PUR, it poses a risk to the components of the adhesive application system, as the curing reaction of polyurethane can easily initiate if moisture penetrates. Therefore, our machinery is designed to meet high safety standards and is completely sealed to prevent this.
The KAM-PRO series adhesive applicator is designed for precision and efficiency. It features two-way pneumatic valves that provide control over the flow of adhesive. A special tray, filled with a plasticizer, acts as a safeguard to prevent the adhesive from reacting prematurely inside the nozzles.
In the event of a power failure or if the machine stops for more than a minute, the shutter tray closes automatically. This duration can be adjusted based on the adhesive's Open Time. Additionally, users have the option to manually close the tray by pressing a designated key on the control panel.
Overall, the KAM-PRO series maximizes functionality and adhesive longevity with user-friendly controls and automation.
The high accuracy of positioning and automatic control ensures minimal adhesive loss. The adhesive is delivered using a high-precision dosing pump, applying the exact amount needed (±5g/m²). This system balances the variations in adhesive viscosity, allowing the use of one-component polyurethane adhesives from any manufacturer without the need for hardware reconfiguration.
All Gluestream machinery is equipped with a remote access module, providing the customer with 24/7 online internet support.
Please, contact us if you need to get our technical support and we will share our knowledge with you.
Our team has a great experience in adhesive technology, gained over the years.
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