SPL-2.1C.PUR.PVC composite panels production line
ONE-COMPONENT MOISTURE CURING PU APPLYING
| Shipping: 16-18 weeks |
| Personnel: two workers and one forklift driver |
| Glue-applying speed sq.m/min: 20-30 |
| Power supply: according to the region |
| Compressed air: 6-8 bar |
| WiFi module: YES, with 24/7 technical support |
DESCRIPTION
Gluestream SPL-2.1C.PUR.PVC consists of:
- Adhesive applying portal GLUESTREAM SPL-10S with a glue-applying head of 2000mm width divided into twenty sections, closing automatically depending on the width of the panels.
- Two P-type pneumatic presses with several pressing zones and automatic movable carriages;
- Panel positioning system with a laser pointer, helping to assemble a stack of the panels;
- One-component polyurethane glue dosing pump station.
Designed for manufacturing composite door panels
Dimensions of the panels: 800-2000 mm x 2000-3000mm;
Production capacity is 300 - 400 panels per shift, depending on the panels;
Assembling of the panels in stack: manually;
Unloading the panels' stack: forklift
Due to the excellent bonding properties of 1-C PUR, it poses a risk to the components of the adhesive application system, as the curing reaction of polyurethane can easily initiate if moisture penetrates. Therefore, our machinery is designed to meet high safety standards and is completely sealed to prevent this.
The KAM-PRO series adhesive applicator is designed for precision and efficiency. It features two-way pneumatic valves that provide control over the flow of adhesive. A special tray, filled with a plasticizer, acts as a safeguard to prevent the adhesive from reacting prematurely inside the nozzles.
In the event of a power failure or if the machine stops for more than a minute, the shutter tray closes automatically. This duration can be adjusted based on the adhesive's Open Time. Additionally, users have the option to manually close the tray by pressing a designated key on the control panel.
Overall, the KAM-PRO series maximizes functionality and adhesive longevity with user-friendly controls and automation.
The high accuracy of positioning and automatic control ensures minimal adhesive loss. The adhesive is delivered using a high-precision dosing pump, applying the exact amount needed (±5g/m²). This system balances the variations in adhesive viscosity, allowing the use of one-component polyurethane adhesives from any manufacturer without the need for hardware reconfiguration.
The portal-type pneumatic press is equipped with a driven carriage where the stack of panels is assembled. Unloading the panels is performed manually or using a forklift. There are special slots in the carriage to lift the panels' stack.
All Gluestream machinery is equipped with a remote access module, providing the customer with 24/7 online internet support.
Please, contact us if you need to get our technical support and we will share our knowledge with you.
Our team has a great experience in adhesive technology, gained over the years.
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